Test. Validate. Decide.

Testing Solutions for Reliable Engineering Decisions

EUtech builds custom test benches for development, validation, and end-of-line testing, providing fully integrated solutions from concept to commissioning

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solution

Custom-Built Test Systems

We turn complex test requirements into practical, reliable systems built for demanding applications

Key Testing Challenges

Increasing complexity in test procedures and system interactions

Specific test requirements that standard solutions cannot fully cover

High coordination effort across disciplines and suppliers

Changing development targets and requirements throughout the project

Growing demands on connectivity, data handling, and long-term maintainability

Our Solution

Method-oriented test systems built around the actual test requirements

Tailored system design with flexible protocol integration, including CAN, LIN, and more

One team across mechanics, electrics, controls and software

Flexible solution design that adapts when requirements change

Modular systems designed for integration, data access, remote service, and future expansion

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Built-for-purpose
Cross-domain Engineering
25+ Years of Experience
competencies

End-to-End Test System Engineering

Test System Architecture and Validation Strategy

Requirements, load cases, validation strategy, and safety concepts tailored to the technical task and intended use

Mechanical and Electrical Engineering

Mechanical and electrical design for robust test systems in development, validation, and industrial use

Control Software and Test Automation

Control software and automated test sequences for reliable, repeatable, and efficient testing

Test Data, Analytics and Simulation

Test data management, analysis, and simulation linking physical testing with virtual models

Commissioning, Verification and Support

Commissioning, verification and technical support for reliable operation in day-to-day use

From concept to validation, trusted test systems for confident engineering decisions.

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benefits

Reliable in Operation. Proven in Validation.

Safe by Design

Safety concepts and compliance considered from the start

Built to Last

Designed for long service life, maintainability and lasting value

Reliable in Operation

Built for stable performance in demanding day-to-day testing

Ready to Evolve

Prepared for changing requirements, added scope and system evolution

Applications

Proven Testing Solutions

EUtech translates complex engineering requirements into practical and reliable solutions for demanding technical applications across multiple industries

Media Conditioning

Condition liquids and process media with precise temperature, pressure and flow control for reliable test bench operation

Precise temperature conditioning of oils, water-glycol and process media
Independent media circuits for flexible test setups
Pressure and flow control with dynamic temperature changes
Stand-alone use or integration into existing test environments
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Fluid, Gas and Dosing Systems

Supply, mix and dose liquids, gases and process media under controlled flow, pressure and leakage test conditions

Supply and mixing of gases, liquids and process media
Precise dosing and controlled dispensing with repeatable flow rates
Integration of pumps, valves, regulators, sensors and measurement systems
Automated media handling with monitoring, safety functions and reliable test operation
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Power Electronics and Electrical Component Testing

Validate power electronics, high-voltage components and electrical assemblies with realistic loads, controlled test conditions and reliable measurement workflows

Inverter, converter and charger testing
Electrical and HV component validation
Efficiency, load and thermal behavior analysis
Integrated automation, measurement and safety functions
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Battery Testing and Validation

Validate battery cells, modules and packs with controlled electrical, thermal and environmental test conditions to support safe development and reliable performance assessment

Cell, module and pack testing
Charge/discharge and load cycle validation
Thermal behavior and aging analysis
Integrated safety, measurement and automation systems
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Test Data Management

Manage test and measurement data with structured workflows, traceable results and interfaces for analysis, reporting and validation

Central access to test, measurement and validation data
Structured data acquisition, storage, evaluation and traceability
Connected workflows across test benches, systems and teams
Reliable data basis for analysis, reporting and validation
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Test Automation and Control Systems

Design and implement automated test and control systems for reproducible, safe and efficient test bench operation

Automated test sequences, operating procedures and validation workflows
Integration of sensors, actuators, measurement systems and interfaces
Reproducible test execution with structured data acquisition and logging
Safe and stable operation of test benches
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Hydrogen and Fuel Cell Testing

Validate hydrogen components, fuel cell systems and balance-of-plant equipment with controlled gas supply, safe operation and reproducible test conditions

Hydrogen supply and safety systems
Fuel cell stack and system testing
Gas conditioning, pressure and humidity control
Automated measurement and monitoring workflows
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Handling and Automation Systems

Automate component handling, positioning and test workflows with reliable mechanical integration, reproducible sequences and safe operation

Component handling and positioning
Fixtures, clamping and mechanical integration
Automated and repeatable test workflows
Integrated control, measurement and safety functions
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Powertrain and E-Drive Testing

Test electric drives, powertrain components and integrated drivetrain systems with realistic load profiles, automated sequences and reliable measurement workflows

Electric motor and drivetrain testing
Dynamic load and operating cycle simulation
Performance, efficiency and durability validation
Integrated automation, measurement and safety systems
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Thermal and Environmental Testing

Validate components, systems and materials under controlled thermal and environmental conditions to assess performance, durability and reliability

Climate-controlled test environments
Thermal cycling and transient temperature behavior
Environmental stress and durability testing
Integrated measurement, control and safety functions
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Explore all Applications
Process

Ideas Need Energy

Requirements and Scoping

A clear understanding of system objectives and validation requirements forms the basis for the test environment. Key performance criteria, operating conditions, and system interfaces are defined to ensure the test setup aligns with the overall development goals

Concept and Feasibility

A robust test concept is developed and technical feasibility is evaluated. The approach defines suitable technologies, measurement strategies, and the overall system architecture to enable efficient and reliable validation

System Design

The test system is engineered in detail, including mechanical structures, electrical architecture, instrumentation, and automation concepts. This phase translates the initial concept into a technically robust and implementable system design

Integration and Build

Hardware, sensors, control systems, and software components are integrated into a cohesive test environment. Careful system integration ensures reliable operation and seamless interaction between all elements

Commissioning and Validation

The completed system is commissioned, calibrated, and verified to ensure accurate measurements and stable operation. Functional checks and validation procedures confirm that the system performs according to the defined specifications

Lifecycle Support

Long-term operation of the test system is supported through maintenance, updates, and system adaptations. Continuous support ensures reliability and enables the test environment to evolve with changing development requirements

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Let's Talk About Your Project

Whether you are planning a new test system, refining an existing concept, or looking for technical support, we are here to help you find the right solution

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Mirco Baumhof

Manager Testing Solutions

testing@eutech.de+49 (0) 2408 71 342 24
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FAQ

Frequently Asked Questions

How does EUtech approach the development of a custom testsystem?

EUtech develops custom test systems around the actual test task, including the test object, required load cases, measurement needs, operating conditions, safety concept and intended use. A typical project can include requirements analysis, concept and feasibility work, system design, integration, commissioning, verification and lifecycle support.

Depending on the application, EUtech combines mechanics, electrical engineering, instrumentation, control software, test automation and data handling into one integrated test bench solution.

Which test systems and test bench applications can EUtech realize?

EUtech develops custom test systems for development, validation and end-of-line testing across demanding technical applications. Relevant areas include hydrogen and fuel cell testing, thermal and environmental testing, powertrain and e-drive testing, battery validation, power electronics, electrical components, fluid, gas and dosing systems, handling automation, test automation, test data management and media conditioning.

Each test system is designed around the specific test sequence, measurement task, automation level, safety concept and integration requirements.

How can existing test benches be automated, expanded or modernized?

Existing test environments can be reviewed for added automation, measurement integration, control functions, media conditioning, data workflows, remote service capability or new interfaces. Where technically feasible, this allows test benches to adapt to changing requirements, new test specimens, additional validation tasks or improved data handling needs.

A modular approach helps extend the useful life of existing systems while improving maintainability and day-to-day operation.

What information is needed to specify a custom testbench?

Useful inputs include the device under test, test objective, operating conditions, required measurements, test sequences, load cases, safety requirements, automation level, media supply, communication interfaces and data workflow.

If the requirements are not fully defined at the beginning, EUtech can support the specification phase and help translate the testing task into a practical technical concept for development, validation or end-of-line testing.

How are measurement technology, automation and software integrated?

EUtech integrates measurement technology, automation and software as part of one coordinated test system architecture. This can include sensors, actuators, measurement systems, interfaces, control software, automated test sequences, operating procedures, monitoring functions and structured data acquisition.

The aim is to make measurement, control, automation and data handling work together consistently, from the physical test setup to analysis, reporting and validation.

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How are test data, reporting and traceability handled?

EUtech can plan test data handling as part of the overall test system concept. This may include structured data acquisition, logging, storage, evaluation and traceability, with connected workflows across test benches, systems and teams.

The goal is to make test, measurement and validation data accessible and usable for engineering analysis, reporting and documentation, instead of creating isolated measurement results that are difficult to compare or reuse.

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Custom Testing Solutions for Complex Validation Tasks

EUtech custom testing solutions are developed for test and validation requirements that cannot be covered by standard equipment. They are used when components, subsystems, or complete technical systems need application-specific test benches with defined operating conditions, interfaces, automation, safety functions, and measurement workflow.

Each custom test system is engineered around the actual test method, component behavior, data acquisition requirements, and process environment. This makes the solution suitable for test laboratories, R&D departments, engineering teams, and production-related validation environments that require reliable test bench engineering and reproducible results.

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Typical Applications and Use Cases

Custom test systems support demanding development, durability, performance, and end-of-line testing tasks, including:

  • E-drive, powertrain, and drivetrain validation
  • Battery cell, module, pack, and battery system testing
  • Hydrogen, fuel cell stack, and balance-of-plant testing
  • Power electronics, inverter, and high-voltage component testing
  • Media conditioning, gas supply, dosing, and thermal management systems

These applications often require controlled load profiles, precise media handling, realistic operating conditions, automated test sequences, safety monitoring, and structured measurement data.

How Companies Benefit

A custom test system helps companies generate meaningful validation results under realistic and repeatable conditions. Instead of adapting the test task to a standard setup, the test bench is designed around the specific component, process, safety requirement, and data need.

This supports better traceability, reduced manual effort, stable day-to-day operation, and clearer engineering decisions. With EUtech covering concept development, system design, test automation, commissioning, verification, and lifecycle support, customers can reduce coordination effort and keep responsibility within one experienced engineering partner.

Testing solutions are especially relevant for electrified powertrains, EV components, battery systems, hydrogen applications, power electronics, thermal behavior, media circuits, and automated validation processes where reliability, safety, measurement quality, and maintainability are critical.

Talk to EUtech about your specific validation task, test system requirements, or development goal.

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