EUcontrol

EUcontrol

Intelligent optimization of fossil-fired steam generators

Challenge

The overall performance and availability of a fossil-fired thermal power plant is predominantly affected by the steam generating unit. While conventional plant DCS/PLC control ensures sufficiently safe and reliable operation, it does not rigorously optimize the boiler control settings or take care of special combustion problems. Not to mention that much of the information gathered by modern IT systems and advanced monitoring equipment remains untapped. Facing growing technical, environmental and commercial challenges, plant operators can avoid substantial investments by unearthing these "hidden reserves".

Solution

EUcontrol user interface
EUcontrol user interface

EUcontrol extracts available system information and uses it for intelligent control and optimization objectives: Increasing combustion efficiency, lowering emissions and reducing slagging/fouling tendencies in fossil-fired steam generators. The architecture is modular and allows seamless integration of disparate data sources. Different optimization criteria are looked after simultaneously for a definable set of constraints (multi-criteria optimization).

EUcontrol gathers information about the combustion process from different sources and models the process via system identification. From these models the optimal settings of the manipulated variables - dampers, hopper speeds, overfire air, excess oxygen – are determined and fed back into the plant DCS/PLC system.

EUcontrol can be easily customized to the specific requirements of any given steam generating unit.

Product information

Specification

Operating modes

  • Advisory mode (open loop)
  • Automatic mode (closed loop)

Optimization

  • Multi-criteria optimization with user-definable cost function

Constraints   

  • Hard and soft constraints

Interfaces

  • via OPC to DCS

Application areas

  • Reducing emissions (NOx, CO)
  • Improving boiler efficiency and availability
  • Reducing slagging and limiting LoI
  • Limiting wear & tear and reducing thermal stress

Other products

All EUtech power plant solutions are seamlessly integrated into the EUcontrol platform.