EUcoalsizer

EUcoalsizer

On-line and in-line measurement of particle size and velocity distribution in coal pipes

Challenge

The pulverizer is the second most important controllable variable
The pulverizer is the second most important controllable variable

The coal particle size spectrum has a strong impact on the combustion inside the boiler. It influences ignition delay, combustion efficiency and LoI, the emission levels as well as slagging and fouling. Despite this significant role that this property plays, there has not yet been a robust and reliable in-line and on-line coal particle size distribution measuring system. To date, the method of choice is to collect samples from the coal pipe and then measure the particle size distribution by sieving. The results are only available after a long time, making direct correlations to operational mill settings virtually impossible.

Solution

EUcoalsizer control unit and measurement probe
EUcoalsizer control unit and measurement probe

EUcoalsizer solves this problem. The system measures the particle size distribution, density, velocity and temperature inside a measurement volume that is placed at the tip of an insertable lance. By traversing the lance through the pipe, a spatially resolved distribution along the cross-section of the coal pipe can be measured. In contrast to laser diffraction methods, the time-of-transition method covers very large particles up to 4 mm. Particle sizes down to 20 µm can be identified. The velocity measurement proves to be an essential add-on as it allows determination of coal mass flow in the pipe.

Product Information

Specification

EUcoalsizer application
EUcoalsizer application

The system comes turn-key and can be directly applied via an adapter to the coal pipe. The system works continuously and delivers results on-line. It can be easily integrated into an existing monitoring & control environment. Handling is very easy via an intuitive graphical user interface.

Application areas

  • On-line combustion optimization (Reducing LoI, emissions, slagging)
  • Pulverizer performance monitoring
  • Condition-based pulverizer maintenance

Derivative products

EUcoalsizer is available in two versions:

  • Standard version: portable system, including control unit and measurement probe
  • Stationary version: fixed, turn-key, complete with traversing unit and automatic control

EUcoalflow – dynamic coal flow measurement

Contact us

If you are interested in the EUcoalsizer please complete the short questionnaire below. This will help us to understand your application and give us the chance to customize the EUcoalsizer for you.

Questionnaire